Complete Laundry Bar Soap Making Machinery
The complete laundry bar soap making machinery consists of multiple stages and multiple machines, but the complete process can be majorly divided into two sections
- Laundry Bar Soap Saponification Section
- Laundry Bar Soap Finishing Section
Laundry Bar Soap Saponification Section
Laundry bar soap saponification section majorly deals with production of soap noodles from oils and caustic soda and it contains following machines
- Soap Saponification Vessel
- Steam Boiler and Complete Steam Circulating System
- Soap Chips Making Machine
Soap Saponification Vessel
Soap saponification process is done in a specially designed heavy-duty vessel. This vessel is specially designed to keep all the points in mind for better convenience in operation and better saponification process. In this process oils are heated in vessel by the steam of boiler and proper quantity of caustic soda is added for full saponification of oils and caustic soda.
Steam Boiler and Complete Steam Circulating System
Steam boiler is used for generating of steam from water. Steam is required for heating of oils in soap saponification vessel.
Soap Chips Making Machine
Soap chips making machine is used to make chips of soap bars. It is necessary to convert soap bars in to chips form for proper drying.
Laundry Bar Soap Finishing Section
Complete soap finishing section majorly deals with production of soap from soap noodles and it contains following machines
- Soap Mixer Machine
- Soap Vacuum Duplex Plodder Machine
- Automatic Circular Bar Cutting Machine with Engraved Bar Stamping
Soap Mixer Machine
This is a latest and specially designed soap mixer machine to mix soap noodle as raw material for soap finishing line or soap chips came from soap chips making machine of soap saponification line with other ingredients like color, perfume, preservatives, additives etc.
The mixer machine consist of specially shaped “Z” blades set on parallel shafts mounted with close clearance in a double ‘U’ shaped trough. With the help of blades the mass is rolled and folded back and pushed down to join the separate layers. This action is repeated until desired uniformity is obtained. The rotational speed of each blades are different and adjusted according to requirement for better result through heavy-duty reduction gear box system and electric motor.
The electric motor can be switched on-off by automatic heavy-duty electric panel board when required. Design of mixer bucket, design of blades and suitable rotational speed of blades gives extremely well result of mixing. The process of a batch takes normally about few minutes.
Soap Vacuum Duplex Plodder Machine
The modern soap making uses a duplex vacuum plodder for the final mixing, compacting & air free extrusion of a continuous bar especially in toilet soap. The plodder (extrusion machine) is an important piece of equipment in the entire soap plant. It plays a major role in giving a final shape in bar form soap mass.
In the first stage soap is compressed, homogenized and supplied to the vacuum chamber in shape of noodles. The soap is refined by means of a refiner worm press. In order to reach the refining effect, a refining sieve (screen) (perforated disc) is fitted at the outlet of machine.
A noodle cutter is fitted very near to same disc which is used for cutting of soap noodles. When the soap mass passed through the same perforated disc it is transferred into noodles form.
The noodles fall into the vacuum chamber, where they are taken up by the main extrusion worm press, again compressed continuously and then extruded in the form of bar.
Distinctive design of die is provided with the mouth piece of extrusion barrel to achieve a particular size of bar and then bar cut into a fixed size of length and dimensions. The plodder machine is equipped with suitable cooling jackets system.
End of the conical compression head is heated by electrically heated oil bath chamber under the control of a temperature controller to get glossy surface on the soap bar. Design of overall machine with super finely grinded barrels and extrusion cone as well as very special design of machine’s extrusion screws and cone give so extremely well result of mixing and compacting of soap.
Automatic Circular Bar Cutting Machine with Engraved Bar Stamping
This Machine is kept immediately after duplex vacuum plodder machine and which is used to cut soap in to bar form. The bar coming continuously from the end mouth (mouth die), enter in to this machine and which cut the same bar in to fixed length.
It consist of two casted circular rolls with each containing three blades fitted at equal distances corresponding to other roll having adjacently opposite fixed blade to cut the soap.
Process Flowchart For Laundry Bar Soap Making Machinery
